At a Glance
- Engagement type: OT / SCADA risk assessment with passive monitoring + configuration review
- Systems covered: Engine control, cargo control, ballast water, fuel monitoring, integrated navigation, alarm and monitoring
- Typical duration: 3-5 weeks per vessel including remote prep, on-board capture and reporting
- Engagement model: Discovery + passive capture + config review + risk analysis + report + remediation support
- Response time: instant, no delay. Scoping call same or next business day
What is Maritime OT / SCADA Assessment?
Maritime OT (Operational Technology) and SCADA (Supervisory Control and Data Acquisition) systems control the physical equipment that makes a vessel function: engine, propulsion, steering, cargo loading and discharge, ballast water management, fuel monitoring, alarm and monitoring, bridge integrated navigation. Failure or compromise of these systems has direct safety, environmental and commercial consequences.
Codesecure delivers maritime OT / SCADA assessment using an OT-safe methodology: passive packet capture on OT networks (no aggressive scanning), configuration and architecture review with vendor documentation, control / monitoring server hardening review, and risk analysis aligned with IEC 62443 industrial automation security, NIST SP 800-82 OT security, and IACS UR E27 ship-systems cyber resilience. Our consultants have IT, OT and maritime field experience.
Why It Matters
Vessel OT was largely designed before cyber threats were considered. Legacy protocols (Modbus, NMEA 0183, NMEA 2000, J1939 marine) carry no authentication or encryption, default credentials are common on PLCs and controllers, and segmentation between OT and IT is often weak or absent. A single compromised crew laptop on the same flat network as engine controls is a real-world risk pattern.
OT assessment is also explicitly expected. IACS UR E27 makes cyber resilience of ship systems a class-society requirement for new builds. IMO MSC.428(98) expects vessel SMS to address cyber risks across the asset estate, which includes OT. Charterers (Shell, BP, ExxonMobil) include OT cyber in TMSA vetting questions. Without an assessment baseline, you cannot demonstrate due diligence.
What's Included
Codesecure's maritime OT / SCADA assessment covers vessel-wide OT and SCADA estates:
Engine Control AssessmentMain engine, auxiliary engine, alarm and monitoring, engine room controllers
Cargo Control ReviewCargo loading and discharge, cargo monitoring, vapor recovery, inert gas where applicable
Ballast Water ManagementBallast water treatment system controls, ballast monitoring
Fuel MonitoringBunker measurement, mass flow meters, sounding tables, fuel consumption monitoring
Integrated Navigation BridgeECDIS, RADAR, conning, AIS, VDR, dynamic positioning where applicable
OT Network MappingPassive identification of OT segments, controllers, HMI stations, gateways
Protocol AnalysisModbus, NMEA 0183, NMEA 2000, J1939, OPC, proprietary protocols
Segmentation ReviewIT / OT segmentation review with recommended firewall and DMZ design
Risk RegisterPer-system risk register with likelihood, impact and remediation guidance
IEC 62443 MappingFindings mapped to IEC 62443 zones and conduits, foundational requirements
Get a Free OT / SCADA Scoping Call
45-minute call with our maritime OT lead. Bring your vessel type, OT system inventory and class-society requirements, leave with a phased assessment roadmap. Instant response, no delay.
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Methodology
Every OT / SCADA Assessment engagement follows a 5-phase methodology aligned with IMO and IACS guidance:
1
Discovery & Scoping
Scoping call, NDA, vessel survey, OT system inventory, ROE for OT-safe testing, schedule alignment with port-call window.
2
Documentation & Architecture Review
Vendor documentation review, OT architecture mapping, segmentation analysis, configuration export review.
3
On-Board Passive Capture
Port-call or planned-visit on-board phase. Passive packet capture on OT networks, HMI station review, controller config inspection.
4
Risk Analysis & Mapping
Per-system risk register, mapping to IEC 62443 zones / conduits, NIST 800-82, IACS UR E27.
5
Report & Remediation Support
Class-society-aligned report with prioritised findings. Remediation guidance with vendor coordination. Optional retest.
What You Get
Every OT / SCADA Assessment engagement ships with the same operational handoff:
OT / SCADA Assessment ReportClass-society-aligned findings with risk rating and remediation
OT Network MapDocumented OT segments, controllers, HMI stations, gateways, conduits
IEC 62443 Zones & ConduitsPer-vessel zone / conduit model with foundational-requirement mapping
Risk RegisterPer-system risks with likelihood, impact and recommended treatment
Segmentation RecommendationIT / OT segmentation redesign with firewall and DMZ guidance
Remediation SupportVendor coordination support during remediation; optional retest
Timeline
Most maritime OT / SCADA assessments complete within 3-5 weeks per vessel. Instant response, no delay, kickoff scheduled same or next business day after scoping.
Week 1
Scoping & Docs
Scoping, NDA, vendor documentation review, OT architecture mapping, ROE.
Week 2-3
On-Board Capture
Port-call on-board phase, passive capture, HMI / controller inspection.
Week 4-5
Risk & Report
Risk analysis, IEC 62443 mapping, class-society-aligned report, remediation support.
// Frameworks & Standards We Cover
IEC 62443
NIST 800-82
IACS UR E27
IMO MSC.428(98)
Modbus
NMEA 0183
NMEA 2000
J1939 Marine
OPC UA
MITRE ATT&CK for ICS
BIMCO Cyber Guidelines
TMSA 3
Talk to a Maritime OT Lead
30-minute call with our maritime OT lead. Discuss your vessel type, OT estate and class-society timelines with no sales pressure.
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Frequently Asked Questions
Is OT assessment safe in operation?
Yes, with Codesecure's OT-safe methodology. We use passive packet capture only on production OT networks, never active scanning of PLCs or engine controllers in operation. Active testing, where required, is performed only in dry-dock, planned maintenance windows, or test environments with master / chief engineer approval.
What does maritime OT assessment cost?
Maritime OT assessment pricing varies by vessel type (tanker, container, bulk, LNG, cruise), OT estate complexity and number of vessels. We provide a fixed-fee scoped proposal within 24-48 hours of scoping. Fleet-wide engagements scale down per-vessel as we reuse architecture knowledge across sister ships.
Do you cover dynamic positioning vessels?
Yes. DP-class vessels (DP1, DP2, DP3) get extended scope covering DP control system, reference systems (DGPS, hydroacoustic, fan beam, taut wire, etc.), thruster controls and DP HMI stations. We coordinate with the DP OEM (Kongsberg, Wartsila, Marine Technologies, etc.) on vendor-approved testing methods.
How quickly can you start?
Instant response, no delay. We respond within an hour during business hours, send a fixed-fee scoped proposal in 24-48 hours under NDA, and start scoping same or next business day after sign-off.
Will the report satisfy class society and TMSA vetting?
Yes. Reports are aligned to IEC 62443, NIST 800-82, IACS UR E27, IMO MSC.428(98) and BIMCO Cyber Guidelines, and mapped to TMSA 3 Element 13. Reports are accepted by IRS, DNV, BV, LR, ABS and major charterer vetting programmes.
What about offline / standalone OT systems?
We assess offline systems via documentation review, configuration export inspection, and on-board controller examination. Even disconnected OT systems are at risk from USB-borne malware, vendor technician access and supply-chain compromise. The report covers offline-system risks explicitly.
Do you offer ongoing OT monitoring after the assessment?
Yes, via our Maritime SOC service. Passive OT monitoring can be deployed using purpose-built ICS/OT detection platforms (Nozomi, Claroty, Dragos) or Wazuh with OT-aware rules. Continuous monitoring complements point-in-time assessment.
Ready to Assess Your Vessel OT Risk?
Codesecure delivers maritime OT / SCADA assessment with OT-safe methodology, IEC 62443 / NIST 800-82 alignment and class-society-aligned reporting. Free 30-minute scoping call, instant response, no obligation.
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